The pizza sorting and packaging conveyor system sorts frozen finished pizzas and places them into cartons through the following (one or more) steps:
1. Product Conveyance: Connects to incoming conveyors, using belt rotation to transport products to designated positions.
2. Product Positioning: An industrial camera mounted above the feeding sorting conveyor captures images to locate products as they arrive.
3. Product Sorting & Storage: After visual positioning, the sorting conveyor transfers products beneath the robot support frame. Two parallel Delta robots grip the positioned products and place them into cartons on a synchronized conveyor. Once a carton is filled with three rows of products, the conveyor chain drives a cross-push bar to advance the carton for further packing.
4. Loading & Cartoning: The synchronized conveyor transports empty cartons. The two Delta robots then pick products and place them into the cartons. After filling, the carton moves backward for subsequent packaging.
This workstation is ideally suited for sorting and packaging frozen products in the food industry, including inner packaging lines for frozen doughnuts, dumplings, steamed buns, and more. It also adapts to pharmaceuticals, electronics, and daily chemical products. Its efficiency, flexibility, and precision significantly enhance production line automation, boost efficiency, reduce costs, and improve product quality and market competitiveness.
01 Buffer Docking & Feeding Alignment: Incoming materials enter the workstation steadily and continuously via conveyor chains.
02 Proprietary Operating System: Multi-platform human-machine interaction system.
03 Vision Positioning & Accelerated Inspection: The visual recognition system identifies incoming products, enabling robots to sort and align irregular items onto conveyors for downstream processing.
Advanced Operating System for Efficient Production
Quick & Easy Cleaning Mode
Advanced Design Minimizes Downtime to Cut Costs
User-Friendly Operation via Mobile, Tablet, PC, and Built-In Touchscreen
Smart Efficiency for Reduced Energy Consumption
•Tightly matched to production systems to ensure throughput, with mobile, tablet, computer, and built-in touch-screen operation modes
• Intuitive operation, accessible to semi-skilled personnel.
• Through an advanced control system, the stability of the dough forming system is precisely managed.
| Technical Parameters |
Equipment Dimensions: Voltage: Power Supply Capacity: Air Pressure Requirement: Flow Rate: Conveyor Belt Line Speed: |
4144*1743*3066mm AC380V+10-15% ＞215KVA ＞0.6MPa(6Kg/cm²) ＞2m³/min 430mm/s |
| Product Advantages |
Food Safety Compliance: Designed to meet food-grade safety standards, using dust-free environments and food-safe lubricants to ensure hygiene. High Automation: Precise material handling minimizes waste and labor costs by eliminating dropouts. Modular Design: Customizable modules cater to diverse robotic needs, adapting to any production requirement. Cold Environment Adaptability: Maintains stable, high-efficiency performance in freezing conditions for tasks like grasping, stacking, and conveying. Versatility: Streamlines production with integrated automation for stacking, conveying, and transferring products flexibly. Safety Protections: Built-in safeguards, including guardrails and safety doors, ensure operator security. High Speed & Precision: Delivers rapid, accurate grasping to boost efficiency and product quality. Pneumatic Grippers: The end-effector uses pneumatic grippers for reliable grasping/stacking, with interchangeable tools for diverse food handling. |
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| Operating Environment |
Floor Load Capacity Ambient Temperature Ambient Humidity Vibration Interference |
Average Load ≥500kg/m² 5-40℃ Max75% or less No frost, no dew ≤0.5G Free from Strong Radio/Electromagnetic Interference |
