The Delta Donut Robot Sorting Workstation is a high-end solution independently developed by Hengjiang Intelligent for food industry automation. Featuring a modular design, it can be flexibly configured to meet diverse production needs of varying scales and product types. Leveraging the unique high-speed, high-precision capabilities of Delta robots, this workstation ensures stable and efficient execution of product grasping, stacking, and conveying tasks—even in frozen environments—significantly enhancing production line automation and efficiency. Ideal for sorting and packaging frozen food products (e.g., donuts, dumplings, steamed buns), pharmaceuticals, electronics, and daily chemicals, its adaptability allows seamless integration into inner packaging lines for various items. By optimizing automation, reducing costs, and improving product quality, it strengthens market competitiveness. (This case study focuses on the Delta Donut Robot as an example.)
01 Buffer Docking: Feeding & Alignment, Deceleration & Arrangement
02 Vision Positioning System: Acceleration & Visual Inspection
03 Actuator Assembly & Stacking Conveyor System: Sorting & Placement
04 Stacking Buffer System: Stacking & Aggregation
05 Human-Machine Interface
06 Aggregation System: Magazine-Style Feeding
Advanced Operating System for Efficient Production
Quick & Easy Cleaning Mode
Advanced Design Minimizes Downtime to Cut Costs
User-Friendly Operation via Mobile, Tablet, PC, and Built-In Touchscreen
Smart Efficiency for Reduced Energy Consumption
• Tightly matched to production systems to ensure throughput, with mobile, tablet, computer, and built-in touch-screen operation modes.
• Intuitive operation, accessible to semi-skilled personnel.
• Through an advanced control system, the stability of the dough forming system is precisely managed.
| Technical Parameters |
Equipment Dimensions Voltage Power Supply Capacity Air Pressure Requirement Flow Rate Maximum Capacity Gas Consumption
Conveyor Belt Line Speed |
14250*2150*3750mm AC380V+10-15% ＞215KVA ＞0.6MPa(6Kg/cm²) ＞2m³/min 320 per/min 2000m³/min 430mm/s |
| Product Advantages |
Food Safety Compliance: Designed to meet food-grade safety standards, using dust-free environments and food-safe lubricants to ensure hygiene. High Automation: Precise material handling minimizes waste and labor costs by eliminating dropouts. Modular Design: Customizable modules cater to diverse robotic needs, adapting to any production requirement. Cold Environment Adaptability: Maintains stable, high-efficiency performance in freezing conditions for tasks like grasping, stacking, and conveying. Versatility: Streamlines production with integrated automation for stacking, conveying, and transferring products flexibly. Donut-Specific Application: Positioned post-freezing tunnel for inner packaging, replacing manual sorting to boost efficiency. High Throughput: Up to 450 donuts/minute. Safety Protections: Built-in safeguards, including guardrails and safety doors, ensure operator security. High Speed & Precision: Delivers rapid, accurate grasping to boost efficiency and product quality.
Pneumatic Grippers: The end-effector uses pneumatic grippers for reliable grasping/stacking, with interchangeable tools for diverse food handling. |
|
| Operating Environment |
Floor Load Capacity Ambient Temperature Ambient Humidity Vibration Interference |
Average Load ≥500kg/m² 5-40℃ Max75% or less No frost, no dew ≤0.5G Free from Strong Radio/Electromagnetic Interference |
